product specification revision: ecr/ecn information: sheet no. ec no: ucr#2003-0230 b date: 2002 / 08/ 07 title: product specification standard .093 series plugs & receptacles 1 of 3 document number: created / revised by: checked by: approved by: ps-43660-9999 bwirkus 10/4/01 bwirkus 10/4/01 sfry 10/5/01 template filename: product_spec[size_a](v.1).doc .093 series plug and receptacle power connectors 1.0 scope this product specification covers the 5.03 mm (.198 inch) centerline connector series using pin and socket terminals terminated with 14 to 24 awg wire using crimp technology with tin plating. 2.0 product description 2.1 product name and series number(s) product name series number plug housing, 1-circuit 1619-1p receptacle housing, 1-circuit 1619-1r plug housing, 2-circuit 1545-p* receptacle housing, 2-circuit 1545-r* plug housing, 3-circuit 1396-p* receptacle housing, 3-circuit 1396-r* plug housing, 4-circuit (in-line) 1490-p* receptacle housing, 4-circuit (in-line) 1490-r* plug housing, 4-circuit (2 x 2) 2163-p* receptacle housing, 4-circuit (2 x 2) 2163-r* plug housing, 5-circuit 1653-p* receptacle housing, 5-circuit 1653-r* plug housing, 6-circuit 1261-p* receptacle housing, 6-circuit 1261-r* plug housing, 9-circuit 1292-p* receptacle housing, 9-circuit 1292-r* plug housing, 12-circuit 1360-p* receptacle housing, 12-circuit 1360-r* socket terminal, 14-18 awg 1189 pin terminal, 14-18 awg 1190 socket terminal, 18-22 awg 1380 pin terminal, 18-22 awg 1381 socket terminal, 22-24 awg 2870 pin terminal, 22-24 awg 2871 socket terminal, 14-18 awg, (p-b) 4550 socket terminal, 18-22 awg, (p-b) 2151 2.2 dimensions, materials, platings and markings housings are molded of ul 94v-2 rated pa66. terminals are tin-plated brass or phosphor-bronze. see appropriate sales drawings for additional information on dimensions, materials, platings and markings.
product specification revision: ecr/ecn information: sheet no. ec no: ucr#2003-0230 b date: 2002 / 08/ 07 title: product specification standard .093 series plugs & receptacles 2 of 3 document number: created / revised by: checked by: approved by: ps-43660-9999 bwirkus 10/4/01 bwirkus 10/4/01 sfry 10/5/01 template filename: product_spec[size_a](v.1).doc 2.3 safety agency approvals ul file #e29179 csa file #e29179 3.0 applicable documents and specifications see the appropriate sales drawings for necessary referenced documents and specifications. 4.0 ratings 4.1 voltage 250 volts ac (rms) 4.2 current and applicable wires awg circuit size amps 14 3 14 14 9 11 18 3 10 18 9 7 22 3 7 22 9 5 4.3 temperature operating: - 55c to + 105c 5.0 performance 5.1 electrical requirements item description test condition requirement 1 contact resistance (low level) mate connectors: apply a maximum voltage of 20 mv and a current of 20 ma. (measurement locations in section 7.0) 10 milliohms maximum [initial] 2 dielectric withstanding voltage mate connectors: apply a voltage of 2000 vac for 1 minute between adjacent terminals and between terminals to ground. no breakdown; current leakage < 500 ma 3 temperature rise (via current cycling) mate connectors, measuring the temperature rise at 60 minute intervals during 96 hours of steady state at rated current; followed by 240 hours of current cycling ( 45 minutes on and 15 minutes off per hour) with measurements made during last 5 minute period of each on cycle; followed by 96 hours of steady state at rated current with measurements taken at 60 minute intervals. temperature rise: +30 c maximum
product specification revision: ecr/ecn information: sheet no. ec no: ucr#2003-0230 b date: 2002 / 08/ 07 title: product specification standard .093 series plugs & receptacles 3 of 3 document number: created / revised by: checked by: approved by: ps-43660-9999 bwirkus 10/4/01 bwirkus 10/4/01 sfry 10/5/01 template filename: product_spec[size_a](v.1).doc 5.2 mechanical requirements item description test condition requirement 4 connector mate and unmate forces mate and unmate connector (male to female) at a rate of 25 6 mm ( 1 ? inch) per minute for a total of 25 cycles. initial mate forces to be measured. unmate forces to be measured after 25 cycles. 15.6 n ( 3.5 lbf) maximum insertion force 4.4 n ( 1 lbf) minimum withdrawal force 5 terminal retention force (in housing) axial pullout force on the terminal in the housing at a rate of 25 6 mm ( 1 ? inch) per minute. 89 n ( 20 lbf) minimum retention force 6 wire pullout force (axial) apply an axial pullout force on the wire at a rate of 25 6 mm ( 1 ? inch). minimum pullout forces: 14 awg 178 n ( 40 lbf) 16 awg 156 n ( 35 lbf) 18 awg 133 n ( 30 lbf) 20 awg 89 n ( 20 lbf) 22 awg 62 n ( 14 lbf) 24 awg 36 n ( 8 lbf) 7 terminal insertion force (into housing) apply an axial insertion force on the terminal at a rate of 25 6 mm ( 1 ? inch). 22 n ( 5 lbf) maximum insertion force 5.3 environmental requirements item description test condition requirement 8 thermal cycling mate connectors; expose to temperature cycling between ?25 c and 70 c for 500 cycles with a dwell time of 30 minutes at each extreme. measurements to be taken initially and after every 100 cycles. 10 milliohms maximum (change from initial) & visual: no damage 6.0 packaging parts shall be packaged to protect against damage during handling, transit and storage. see the appropriate sales drawings for additional information on packaging requirements.
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